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 Post subject: Rust & Relay
PostPosted: Fri Dec 23, 2011 10:39 am 
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What is the best way to repair rust in the bed? Sheetmetal, fiberglass, weld a steel plate over the whole bed floor? The bed is rusted through along the bottom of the bed around/infront/behind the driver's side wheel well. (tried to attach 3 pictures, site said file is too big? )

I also have a sticker between the passengerside front wheel well and firewall that says something about not removing or bypassing this relay because it could result in glowplug failure. There isn't a relay there there now, was it part of the quick start system? :?:


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 Post subject: Re: Rust & Relay
PostPosted: Fri Dec 23, 2011 12:24 pm 
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Location: Germantown, TN (right next to ElvisTown)
GWC wrote:
There isn't a relay there there now, was it part of the quick start system? :?:

If you're driving a diesel LUV, it had two relays in the original glow system. One was for the quick-on circuit, and the other one fed through the dropping resistor.

So that's a "yes".

Jack

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 Post subject: Re: Rust & Relay
PostPosted: Fri Dec 23, 2011 1:02 pm 
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Feel the Steel
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GWC wrote:
What is the best way to repair rust in the bed?


There is only 1 way to do it right, cut out the bad and weld in new metal.

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 Post subject: Re: Rust & Relay
PostPosted: Fri Dec 23, 2011 5:40 pm 
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Thanks Loud, that sounds even better.


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 Post subject: Re: Rust & Relay
PostPosted: Fri Dec 23, 2011 6:11 pm 
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Joe, (yes, 82 Diesel) is there a replacement available for the relay and where should the dropping resister be located if it still has one? Wireing this thing back to OEM is going to be interesting. MERRY CHRISTMAS All! :D


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 Post subject: Re: Rust & Relay
PostPosted: Fri Dec 23, 2011 8:04 pm 
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Loud? :smt102

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 Post subject: Re: Rust & Relay
PostPosted: Fri Dec 23, 2011 11:51 pm 
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Location: Germantown, TN (right next to ElvisTown)
GWC wrote:
Joe, (yes, 82 Diesel) is there a replacement available for the relay and where should the dropping resister be located if it still has one? Wireing this thing back to OEM is going to be interesting. MERRY CHRISTMAS All! :D

The dropping resistor is in a square-ish metal box that is mounted on the rear of the radiator support. It has two leads coming out of the bottom. I don't think replacements are available, except on the used/salvage market. Besides the wiring harness itself, you will need 2 relays (they are still available new). You will also need the QOS controller if you don't have it. You would find it mounted in the driver's side kick panel in the cab, against the inside of the LF fender. As far as I know, these are only available used/salvaged. The glow plugs have a sensing resistor attached to the metal strip that provides power to the glow plugs. That's probably still on your engine.

For used/salvaged parts, try here first (since you're here). Then try IsuzuPup.com (this engine was in P'ups through '87).

Jack

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 Post subject: Re: Rust & Relay
PostPosted: Sat Dec 24, 2011 9:34 pm 
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Thanks Jack


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 Post subject: Re: Rust & Relay
PostPosted: Sat Dec 24, 2011 9:42 pm 
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Sorry Tilted, typed (I LUV It) LOUD instead of TILTED


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