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 Post subject: Timing Question
PostPosted: Mon Jan 11, 2010 11:24 am 
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It seems there have been a lot of posts on timing recently, so heres one more! I recently replaced my head gasket using the tutorial laid out on the site. It went really well, but when i went to reconnect the timing gear to the cam it might have slipped a tooth on the bottom gear. the truck runs but i hear some new noises. Would it matter that the top and bottom arent in the same place? can I adjust timing around this? i dont want to rip into this engine anymore, Thanks guys for your help


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 Post subject: Re: Timing Question
PostPosted: Mon Jan 11, 2010 11:36 am 
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Yes the marks need to line up both top and bottom or the valves could hit the pistons, but usually it also will not run properly either. Are you sure you reset the chain tensioner when you were done? What kind of noise?


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 Post subject: Re: Timing Question
PostPosted: Mon Jan 11, 2010 1:00 pm 
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it just sounds rougher. a little louder at one point and not as smooth. the chain was tight when closed it up


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 Post subject: Re: Timing Question
PostPosted: Mon Jan 11, 2010 2:46 pm 
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well, if you know what direction the tooth slipped in, you can always just take the valve cover off and take off the camshaft timing gear. you wouldnt have to tear into the engine too much. but yeah like it was said, you dont want to risk mechanical damage. might as well do it right.

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 Post subject: Re: Timing Question
PostPosted: Mon Jan 11, 2010 4:02 pm 
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errr... thanks guys


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 Post subject: Re: Timing Question
PostPosted: Mon Jan 11, 2010 5:50 pm 
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is there a way to tell if the tooth slipped without taking off the timing cover?


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 Post subject: Re: Timing Question
PostPosted: Tue Jan 12, 2010 12:44 am 
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take off the number one cyl spark plug and rotate the engine till the piston is at TDC.
then take a look at the timing marks on the crankshaft and it should line up with the camshaft timing gear.

what year is your truck again?

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 Post subject: Re: Timing Question
PostPosted: Tue Jan 12, 2010 8:55 am 
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its a 77 2wd. i always think of that johnny cash song though...one piece at a time... i think (only none mechanical parts though)!


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 Post subject: Re: Timing Question
PostPosted: Thu Jan 14, 2010 12:51 pm 
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so i finally took of the head cover and rotated the crankshaft pulley marker to the tdc mark. i checked through the 1st spark plug hole and cylinder was at tdc. This is where my camshaft timing gear arrow is http://picasaweb.google.com/lspaete/Dow ... 3853934418

where should it be at TDC? i noticed lines inside the head case that look like the markings by the crankshaft pulley markers..can i use those?

when i rotate the crankshaft pulley marker to straight up (toward head cylinder), the mark on the camshaft timing gear does not line up with it. should i just try to line this up when the pulley marker is straight up?

Getting closer


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 Post subject: Re: Timing Question
PostPosted: Thu Jan 14, 2010 1:42 pm 
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if i remember right the pin for the gear should be straight up and your little arrow at about 11 o'clock if i remember right... also these trucks it the gear and crank are right then number 4 cylinder not number 1 will be at TDC and valves closed on number 4... check your book and see... or maybe some one will confirm...
look like 180 off, but its been awhile since i rebuilt one so try to confirm be for you follow my advice...as i could be wrong

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 Post subject: Re: Timing Question
PostPosted: Thu Jan 14, 2010 2:00 pm 
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Dont the 4th and 1st come to tdc at the same time? I am lining up the crankshaft at tdc using the notch in the crankshaft pulley not the pin http://picasaweb.google.com/lspaete/Dow ... 9679787170 (are they the same thing).
I will check the manual again though, Thanks for the incite ctmandu


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 Post subject: Re: Timing Question
PostPosted: Thu Jan 14, 2010 2:21 pm 
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there should be a mark on the cam and sprocket to line up also and if 4 is TDC both valves are closed but on #1 only one will be closed. and visvera. but yes 1 an 4 will be TDC but you need to make sure the cam is right for that cylinder if you get what i mean... if i was at the shop i would show you but my back is out and i am at home... maybe this will help


800xl wrote:
Compression test is what I was thinking too. That will also tell you if the timing chain is not in the right position.

It sounds like you *might* have it 180 degree out. My 80 was like that when I got it, and no amount of turning the distributor even clear around got it to start. Once I confirmed it was indeed 180 off, I swapped the plug wires around and it fired right up. You just swap them with the wire directly across, so 1 for 4 and 2 for 3. Point the distributor so the advance is pointing directly back and then a little bit toward the engine block. That should get you timing that is in the right neighborhood.

I did a post a while back that walked through the steps to check alignment of the cam, crank, and distributor gear, here is the basic steps from it:

To check for misaligned disti drive gear:

Remove valve cover
Turn the motor so the timing mark on the crank pulley is at 0 degrees
Check the valves to see which are fully closed (rocker should have a little slack)
You want #4 both valves closed, #2 exhaust and #3 intake closed to put the #4 cylinder in firing position. There is also a mark on the camshaft gear and on the rocker bracket right behind it, they should line up I believe, but as long as the valves are closed on #4 (not #1) and the mark on the gear is straight up and down it is right.

Pull the disti and look down the hole. (You can pull the cap and look what wire the rotor points at, but pulling the works you can be more precise)

The slot in the gear at the bottom should be straight up and down, and it will be offset toward the front. If its offset toward the back or not straight up and down then you know its in there wrong. Find a way to line up the rotor with the #4 wire on the cap and you can work around it.


Bigbub wrote:
Cam timing is set with #4 on compression stroke.
At this point the line on the cam is pointing up. Its located on the front bushing, not the timing gear. What I used to do is, with the head off, turn the crankshaft to TDC. Take off the distributor cap and see if the rotor is pointing to #4. If it is not--rotate crankshaft one more revolution to TDC. With the head back on in this position both rockers on #4 will be a bit loose (rattle with some play in them, valves closed). At the same time #1 will have play in one rocker (intake valve) and no play in exhaust valve rocker as the valve is pushed open. At the next crankshaft revolution the process is reversed.

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 Post subject: Re: Timing Question
PostPosted: Thu Jan 14, 2010 3:25 pm 
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thanks ctmandu, i have some investigating to do...


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 Post subject: Re: Timing Question
PostPosted: Thu Jan 14, 2010 5:27 pm 
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your welcome... keep us posted

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 Post subject: Re: Timing Question
PostPosted: Thu Jan 14, 2010 5:39 pm 
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sorry i didnt get back to you sooner,

i looked in the book, and just behind the camshaft timing gear/sprocket, there should be a small mark or line that indicated TDC for the no 1 cylinder. (closest to the block)

i didnt read through the entire timing procedure in the book, but i spent some time looking at the pictures.

i'll post what the manual says.

even though its a 77, its the same engine as the 80. isnt that right cat?

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 Post subject: Re: Timing Question
PostPosted: Thu Jan 14, 2010 6:23 pm 
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yes

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 Post subject: Re: Timing Question
PostPosted: Thu Jan 14, 2010 11:46 pm 
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so i looked at it tonight. There are two marks on the cam, round circles on the opposite side of the cam from the timing gear one of which has the stud that helps hold the timing gear (are these the right marks?) and they are straight up when the crank pulley is on TDC. In my pictures i show the arrow on the cam gear at 5 o clock, at which point one of the marks on the cam is facing up and the vales are open at cylinder 4, when the arrow is at 11, again the crank pulley is on TDC and the other mark on the cam is straight up but this time both #4 valves are open, 1 on #3, 1 on #2, and none on #1. Also a different color link is right on top of the timing gear.
This sounds like the timing is correct then doesnt it?
So from this information should I conclude that i did not slip a tooth when i reattached the timing gear?


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 Post subject: Re: Timing Question
PostPosted: Fri Jan 15, 2010 12:55 am 
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ill have to look at my books again... maybe some one that has done this recently can chime in...

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 Post subject: Re: Timing Question
PostPosted: Fri Jan 15, 2010 9:50 am 
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I've been wondering how tight should the chain be. should you be able to push it in at all?


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 Post subject: Re: Timing Question
PostPosted: Fri Jan 15, 2010 1:24 pm 
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Ctmando has it right but I will chime in also. Set the crankshaft pully to "0" on the scale, look at the camshaft behind the sprocket where there is a line stamped into the camshaft bearing bracket pointing straight down. There should also be a short mark or line stamped on the camshaft pointing straight at the other vertical line (pointing at each other). This indicates #4 top dead center, the correct position. Not there? Then rotate the crankshaft pully one more rotation to "0" again. At this point look the see if the camshaft marks line up now. If you think you are one tooth off, the mark will be a bit to the left or right instead. At this point also check that the disributor rotor points to #4.
I suspect from your description you are either one tooth off or your cam chain tensioner is not properly set. No, you should not be able to push in on the chain.
If it was 180 out the engine would not even start or run.
Hope all this helps.


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