well depending on weather the compressor and turbine wheels can pass NDI and worse case needs a rebalancing your looking at about 325 to 525 for a professional shop to rebuild it, less if its a really solid unit.
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thats not too bad to have a unit that is guaranteed as reliable
as for the G180... I still personally dont think its a good idea... there just isnt enough support on the american side to make it a viable option. Sounds like a recipe for headaches.
i hope to hell darren is right, but owning the fastest G180 in australia without nitrous i give him credit for knowing his $h!t and hope he is right XD if i can keep it stock with a self made turbo manifold (fully illustrated how to on ozgemini) and a throttle body i would at least have a decent starting platform. im not in a rush to get this done so i wont be taking shortcuts, not worth it when you get five miles from home and it blows up in your face
im not sure what you mean by split down pipe, if its internal wastegate there is no need for external piping. for the size of turbo and the boost your suggesting, stay away from external wastegates. just more headaches.
im sure thats not the "tech term" but what i meant is having the downpipe from the turbine wheel and the exhaust from the wastegate seperate where they enter the downpipe to lower the turbulance a bit, and have it join a bit farther down the pipe. just an idea i had kicked my way on ozgemini when i was doing my g180 homework

and since i would be doing this on my spare engine after i rebuild it im not too worried about it taking a while to get it workin right since it wont effect my ability to drive daily till after its done.
as for picking the turbo, how did you come to the conclusion of a GT25? and why such a modern unit? I bet an older journal bearing T3/t4 hybrid would be cheaper and just as efficient. I would suggest a TA-49 or a 5857 precision.
it was a ballpark estimate, i have been looking into a few setups the t25, t3/t4, etc
i was thinking "cheap-ish, reliable, easy to find, and fairly small" volvo's used the t3/t4 for a while so that is a option i have been kicking around since a turbo is only $70 at pick-n-pull i can soend a day going through the volvos and find the one in the best shape with the least or no play and get it rebuilt. none of this is finalized for component choice at this point.
were you going auto trans or stick?
stick, i feel weird driving automatics not enough control im used to dirtbikes.
like i said im no expert which is why i am a fan of forums like this

they save me from a huge amount of headaches.
A.j.
or hell i could just be smart about it and buy a complete JDM SR20DET swap and install it for $1,700