PapaG wrote:
This may sound like stupid questions but I will ask.
1) Did you stager the ring gaps? Have them where they are not all lined up in a row. ie Staggered?
2) How bad were the scratches? Was the rust in the cylinders gone after you honed them.
3) Did you break the engine on regular oil before switching to synthetic oil?
I am sure I am missing a few things.
If it is not leaking, it has to be going somewhere. It must be burning it. Not quite the same thing, but when GM came out with the 454 cu.in engines in trucks, they would use around a quart of oil ever 150 miles or so(IIRC). GM said that was excitable.
They didn't smoke. It was the valve seals. We cheated and put ford style umbrella type seals on them too, with the GM o-ring type. That fixed it so we didn't have to keep trying to fix it. I think they made the valve guide clearances tighter and that was there fix.
1)Yes, I staggered them as per the manual
2)It was more like pitts, the bad ones I could feel were towards the bottom of the bore, though. The mechanic who honed the motor said they would "Probably" seat, but it really did NEED to be bored out to go past them.
3)Yes I did. I ended up, because of leaks, changing the oil 4 or 5 times in 700 miles. And the filter 2x...
The bores looked like there wasn't a crosshatch, more like the guy just put the hone in and spun it in a stationary position. I confronted him about it and he said he had been doing it for 30 years, and that it was because the bores were so bad... I tend to believe him..