The 7 5/8" rear end was a stop gap measure that Chevy used to bolster the strength of their rear ends to handle the fairly torquey 4.3 liter v-6......
It is strong enough to handle a V-8 all day long......Just ask the V-8 S-10 crowd......They will be the first to let you know that the 7 1/2" rear is a grenade waiting to happen but the 7 5/8" will handle up to about 375 horsepower with out fear......
The 7 1/2" has a weaker ring and pinion and the axles are really skinny and pron to shearing off just past the splines........the 7 5/8" axles are ALOT thicker and are hardened fiferently to withstand the extra torque......
BUT!!!!
If you go over 400 horse.....you are living on borrowed time.....
Just thought I'd chime in on this topic seeing as I actually had some knowledge on a subject for a change.....
)
Rich Jerozal